Production of metal springs - metal springs, stamped and bent parts, torsion springs, 3D - bent wire parts
Metal springs are essential components that play an important role in numerous industries. From the automotive industry to medical technology and electronics, they are indispensable. How are these marvels of technology created? We give you a rough look at the production of metal springs, using the example of stamped parts, bent parts torsion springs and bent wire parts.
1. Preparation:
Manufacturing metal springs requires careful planning and preparation. The first step is to analyze the customer's requirements and specifications. Based on this information, the spring is designed taking into account factors such as shape, dimensions, load capacity and material properties.
2. Materials:
Choosing the right material is critical to spring performance. M Metal springs can be made from a variety of materials including stainless steel, carbon steel, alloy steels and even specialty materials such as titanium alloys. Each material offers specific properties in terms of strength, elasticity, corrosion resistance and temperature resistance.
3. Accuracy and Manufacturing Challenges:
Manufacturing metal springs requires precision and expertise.
Here are the basic steps and the challenges involved:
a) Metal stamping and metal bending parts:
Material cutting: A special punching machine cuts the sheet metal into the desired shape. The challenge lies in the precise control of the cut and the material thickness.
Stamping and bending: The stamping and bending machines form the sheet metal into a spring. Precise control of the cutting and bending processes is required here to achieve the desired shape and strength.
b) Torsion springs:
Wire feed: A wire feed system ensures the continuous feeding of the wire material. The challenge is to guide the wire evenly and without distortion.
Bending and Shaping: Special bending devices bend the wire into the desired shape while maintaining precise control of leg dimensions.
c) Wire bending parts:
Wire feeding: A wire feed system ensures a continuous flow of wire material. The challenge here lies in the precise dosing of the wire and the avoidance of deformation.
Bending and forming: CNC-controlled machines with special bending devices form the wire into the desired shape, ensuring high precision.
d) Special springs:
Special springs are springs that are individually manufactured according to the specific requirements and needs of the customer. The production of special springs often requires special knowledge and experience, as they often have more complex shapes and dimensions.
Accurately performing the manufacture of metal springs requires the use of specialized machines and tools. These include punching machines, bending machines, CNC-controlled machines, wire feed systems and calibrating machines. The use of these machines requires skilled personnel to monitor and control the processes to produce high quality metal springs.
The manufacture of metal springs is a demanding art that requires precision, expertise and qualified technical advice. The use of high-quality materials, precise control of the work steps and the use of specialized machines are crucial for the production of springs that meet the requirements and standards. Whether it's special springs, stamped and bent metal parts, torsion springs or bent wire parts, the fascinating world of metal springs shows us again and again how precision and engineering skills come together to produce essential components for numerous branches of industry.
Your contact for inquiries, advice and projects:
Christian Neumann
Tel: 0212 / 3824187-3
neumann@schmid-federn.de
Request a free quote now: Tel.: 004921238241873
Request a free quote by email now
Reiner Schmid Produktions GmbH Specialist and expert for the manufacture, production, production, development and sample production of torsion springs, double torsion springs and bent wire parts.
Abstract:
The manufacture, production and production of torsion springs, double torsion springs and bent wire parts is carried out in small series, large series and variant production.
The calculation, development and testing of torsion springs, double torsion springs and bent wire parts takes place before each production.
We offer customers a comprehensive application-related service such as advice, calculation, development and sample production for torsion springs, double torsion springs and bent wire parts.
Keywords:
torsion spring, torsion springs, double torsion spring, double torsion springs, bent wire part, bent wire parts
The torsion spring:
Cylindrical torsion springs or also known as torsion springs, helical torsion springs are widely used and versatile machine elements components in the world of mechanics and spring technology.
The structure of a cylindrical torsion spring consists of a wire that is wound in a helical shape around a central axis in even turns.
torsion springs are used to absorb and release a rotating movement, a torque or a force and to guide the movement of the legs.
torsion springs are characterized by the ability to absorb and release deflections, forces or torques around a rotation axis and to guide the rotational movement.
torsion springs usually have a cylindrical spring body on which two legs are arranged.
The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
The terms "torsion spring", "torsion spring" and "torsion spring" refer to the same component.
More detailed information about torsion springs, torsion springs, torsion springs - torsionally resilient wound metal spring ...
The double torsion spring:
Double torsion springs, double torsion springs and double torsion springs are widely used and versatile machine elements in the world of mechanics and spring technology.
The structure of a double torsion spring consists of a wire that is wound in a helical shape in even turns to form two separate spring bodies. The two spring bodies are connected by a wire, which is usually designed as a U-shaped web.
The legs or spring ends of the double torsion springs are usually attached to the outside of the respective spring body. The force or torque is introduced either via the U-shaped web or via the legs. The double torsion spring is usually guided via a mandrel, axle or bolt.
Double torsion springs, double torsion springs and double torsion springs are used to absorb or release a rotating movement, torque or force. Double torsion springs are characterized by the ability to absorb or release deflections, forces or torques around a rotation axis. The legs can be arranged tangentially, radially or axially, whereby each leg can have a different arrangement. Different spring end shapes can be attached to the end of the two legs, e.g. straight leg, hook shape, eyelet shape, round or square.
More detailed information on double torsion springs, double torsion springs and double torsion springs ...
The wire bent part:
In practical use, standardized wire bent parts such as spring rings, snap rings, retaining rings, clips, pins, etc. are found. A paper clip or a staple clip also belongs to the wire bent parts, wire form springs and bent parts.
However, in practical use, non-standardized, individual, application-specific designed wire bent parts are mostly used. Wire form springs and bent parts are used.
The focus is on the function of the component: e.g. securing, protecting, holding, positioning, clamping or springing.
Wire form springs, wire form springs and bent parts made of spring steel wire are important components in various industries and applications. Bent wire parts are special machine elements that usually have springy properties.
They are made into a specific shape by bending wire and offer a variety of advantages in terms of flexibility, cost-effectiveness and functionality.
More detailed information on bent wire parts, wire form springs and bent parts ...